Packaging solutions for manufacturers, brands and distributors

Direct-to-customer

E-commerce Mailer Boxes

Self-locking corrugated mailers that protect products in the courier network and give customers a tidy, branded unboxing.

LW

Overview

Mailer boxes are die-cut corrugated boxes that fold into a sturdy, self-locking pack — usually without tape on the closure. They are a popular choice for online orders and subscription boxes.

Getting the internal size right reduces void fill and dimensional-weight charges, so we start from your product dimensions and the way your orders are packed.

Specifications

Mailer stylesAdd verified detail
Board and fluteAdd verified detail
Printing (inside / outside)Add verified detail
Size rangeAdd verified detail
Minimum order quantityAdd verified detail

Options to discuss

Construction choices to discuss

  • Roll-end tuck-front and other self-locking styles
  • Tear strips and peel-and-seal closures for returns
  • Fine flute boards for crisp print

Finishing to discuss

  • Outside, inside or both-sides printing
  • Kraft or white liners
  • Inserts to stop products moving in transit

Availability of each option depends on size, quantity and material. We confirm what can be supplied in your quotation.

Typical applications

  • Apparel and accessories
  • Beauty and personal care
  • Books and stationery
  • Subscription and gift boxes

Frequently asked questions

Will a mailer box survive courier handling?

That depends on the product weight, the board chosen and how the item is held inside. Tell us what you ship and how, and we will recommend a construction — testing a sample before bulk production is a sensible step.

Related solutions

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Shipping & storage

Corrugated Boxes

Fluted board boxes for shipping, storage and bulk handling — specified around product weight, stacking load and the journey they need to survive.

LW

Product protection

Inserts & Partitions

Board inserts, dividers and partitions that hold products in place, separate units and reduce damage inside the outer pack.

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Premium presentation

Rigid Boxes

Sturdy, non-collapsible boxes wrapped in printed or speciality paper — designed for gifting, premium products and memorable unboxing.

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